Remove oil tank from outboard if equipped. Position throttle arm slot to face stop harness exit 15. Remove lower driveshaft bearing using tool aged; or if bearing does not roll freely after clean- 91-817058A1 with bushing installed. Remove allen screw from brass barrel and re- 9. Re-connect trim wire harness leads see wiring diagram, Section 2D for proper connections. Remove accumu- 51144 lator only when shock rod is in full up position. Inspect forward gear clutch jaws for wear.
Quicksilver Gear Lubricant 92-19007A24 51869 19168 a - Mandrel 91-37350 Quicksilver Gear Lubricant 92-19007A24 b - Bearing;. Remove oil filter and pump from manifold. Install sacrificial anode to clamp brackets. Slightest amount of debris in Power Trim system could cause system to malfunction. Install starter sheave to housing and secure in 4. With the pump gears rotating backwards, the flow of oil is reversed.
The rapid fluid flow will increase the pressure below the surge valve k , causing the valve to move, closing the oil return passage back into the accumulator c. Grease the drive shaft, shear key, and impeller bore. If water tube seal stayed on water tube inside of drive shaft housing when gear housing was re- moved, pull water tube seal from water tube. Install carrier into gear case. Bearing Preload Tool 91-14311A2 55079 8.
Position shift handle to neutral. Remove shift shaft coupler and spacer. Shift Link Rod Installation and Adjustment to Engine 1. Chromed ring is in- stalled on top. Apply 2-4-C Marine Lubricant to lower pivot pin. Replace im- New Style Base peller if: 8.
Reinstall cam retainer and secure with screws place with screw. Mercury 2-Stroke Outboard Boat Motor service manuals - the easy way! If shock rod requires any other repair, replace shock rod assem- bly. A marine power product is a combination of many We reserve the right to make changes to this manual machined, honed, polished and lapped surfaces with without prior notification. With the valve backed out, the internal passages inside the manifold are connected together. Switch c - Remote Control m - 12V Battery d - 20 Amp Fuse n - Start Solenoid e - Cowl Mounted Trim Switch.
Check fuel in tank and replace or add whichever is Contaminants water, dirt, etc. Click No Click Squeeze primer bulb until bulb is firm. Straighten the bent tabs on the impeller nut re- tainer and remove the impeller nut. Manual release valve Inspect manual release valve. You can pay for your Kiekhaefer Mercury Vintage Outboard Motor service manual with Paypal or Visa, MasterCard or Discover.
Remove ball bearing from reverse gear using 8. Remove crankcase cover from cylinder block. If reed stop opening is not correct, carefully bend reed stop to achieve specified opening. It is recommended that all O-rings in trim system be replaced. Carbon monoxide is the product of incomplete combustion Through the Environmental Protection Agency and is a dangerous, potentially lethal gas. Use only Quick- silver Needle Bearing Assembly Lubricant. If removed previously, re-install seal and plate.
Remove check ball components from shock rod Shock Rod Disassembly piston. Place springs and brushes into brush holder and Installation hold in place with brush retainer tool. Install bearing using Mandrel 91-817011. Pull starter rope thru bracket, handle, and starter cable with light oil prior to making adjustments. . Make sure that battery is fully charged. Do not puncture, disassemble or apply heat or flame.